Sell dry process 4500tpd cement production line

all the packing is suitable for the sea worthy packing and inland packing
1.the heavy machinery can be bolted on the cushion, the equipments and parts easy to be corrosion is packed in wooden box. the liners and etc is packed in the iron frame.2.the different size of equipment decide different packing method and quantity.3.there will be shipping mark on the packing box:consignee: consignor: desitination port: lengthxheightxwidth: gross weight/net weight:

Specifications

1.Sell dry process 4500tpd cement production line
2.it can produce OPC,PPC,PFC and etc

 Sell dry process 4500tpd cement production line

                             sales manager:Alisa lee
                                                    tel:+8613962785125

 Brief Introduction of Jiangsu Pengfei Group Co., Ltd.

Location advantage: Jiangsu Pengfei Group Co., Ltd. is located in Nantong City which is in the north of Yangtze River delta economic metropolitan area. It connects Yellow Sea in the east and looks south to the Yangtze River. The company is the national famous building material machinery manufacturing and transporting base. The goods will be shipped to focus all over the world by the million tons of seagoing vessel will through the international Nantong Port and Shanghai Port. Ningqi Railway and Xinchang Railway connect here, and at the same time the coastal Highway and Haili Highway also link here. Because of its special harbor location advantages and manufacturing capacity, Pengfei Group has become the largest cement equipment manufacturing and exporting base in our national coastal areas.

 Scope of business: The company has the great comprehensive ability to provide best quality services on turn-key basis with technology design, complete plant, erection and debugging, commissioning for the 10000t /d rotary kiln cement production enterprise. It can also undertake various projects abroad international bidding projects. It supplies complete equipments and technical services of grinding, calcination, crushing, dust collecting, conveying and lifting for the metallurgy, the chemical industry, the electrical power, the mine, the environmental protection enterprises, etc.

   Market position:The total amount in the cement machinery industry is second rank among the same business, and first in Jiangsu Province. The products have been exported to Germany, Russia, Brazil, Egypt, Iran, Bangladesh, Pakistan, Turnkey, Myanmar, Vietnam, Columbia, Bolivia, South America, etc.

Company instruction: Jiangsu Pengfei Group mainly engages in the design, manufacturing, selling of complete set of equipment for the building material machinery, the environmental protection machinery, the metallurgical machinery and the chemical machinery industry, supplying the complete set of machinery and electrical equipment, installation and debugging, as well as contracting the turn-key basis project and the relevant technical service.The company has won the titles of Chinese leading enterprise in cement machinery industry, Jiangsu Credible and Trustworthy Enterprise and Jiangsu AAA grade credit enterprise. Its leading products have got Chinese famous brand products titles and “Pengfei” trademark also has been awarded “China Famous Trademark”. The company covers an area of 350,000m² and it has 0.82 billion RMB of total assets. There are 450 engineers and technicians. The company has the six subsidiary companies such as the mechanical plant, electronic plant, casting plant, installation plant, the new type building materials plant, etc.The company has the mechanical processing capacity of 300,000t/y; its rotary diameter and gear hobbing diameter are 10m as well as the diameter of the annealing furnace is 6.5m; the maximum hoisting capacity is 400t, own CK52130x50/260(φ13m)vertical lathe,DVT1000x40/200(φ10m)vertical lathe,W11-120X3200(120mm thick 3200mm wide)steel plate rolling machine, C6070x21(φ7m,21m length)shell lathe, C6070x25(φ7m,25m length) shell lathe,C6070x15(φ7m,15m)shell lathe andφ7mx21m annealing furnace and etc. so the company can meet the manufacturing requirements of the rotary kiln and ball mill below φ6m. The large-sized pre-heater, rotary kiln, tube mill, vertical mill, cooler and other main machinery is completely researched, developed and manufactured by Pengfei Group itself. The company has assumed the dual role of supplier for the turn-key services and supplier for main equipments. After obtaining signing right and management qualifications of foreign project-contracting, Jiangsu Pengfei Group Co., Ltd actively develops the international business of project contracting, contracts construction and installation project as well as international bid project of cement, metallurgy, chemical machinery and equipment , at the same time dispatches the needed labors that the above mentioned foreign projects needed. Pengfei Group completed to manufacturing the main machines of Pakistan PLC 3000t/d cement production line for Hefei Cement Research & Design Institute successfully, and then got the business to manufacturing the main machines for Pakistan PLD, PLE and PLF Production Line. The company has taken on the complete project of eight cement production lines like Myanmar Thayet, Dragon, Triple A, King Elephant and Tiger Head Cement Plant, as well as the business to manufacturing the rotary kiln and cement mill for two 2500t/d cement production lines of Vietnam Kaisa Cement Plant. Pengfei Group has contracted the complete set of 1500t/d cement production line with Africa Rwanda company, and the project includes the process from the limestone crushing to the finished cement products, the electrical automation design, the equipments for the whole factory as well as the services of installation & debugging, personnel training, etc. At the same time the company implements the turn-key basis project of 2500t/d cement production line for Russia Volga Cement Plant.

Our board chairman and general manager, Mr. Wang Jia’an, warmly welcome all the overseas experts, colleagues and friends to come to our company, and survey and discuss about cooperation business and make great future together

1   Description of 4500TPD CEMENT PLANT

1.1   Description of process flow

(1)    Limestone crushing & storage

   One-stage crushing is utilized for limestone, which is dumped to feed hopper by automatic dump truck from quarry, and conveyed to limestone pre-blending stock pile by belt conveyor after crushed by hammer crusher.

(2)   Clay crushing & conveying

Clay will be sent to the discharging hopper in plant directly by truck from the quarry, then fed to the crusher by a apron feeder. The crushed clay will be sent to pre-proportioning station via a belt conveyor.

(3)   Clay pre-blending

Clay and Silica sand will be sent to pre-blending stockpile via a belt conveyor. Clay and Silica sand are stacked in the form of a chevron style by a suspended stacker. Pre-blended material is taken out by a bridge scrapper reclaimer and sent to the raw material proportioning station via a belt conveyor. The pure clay as corrective and iron ore is stored in the stockpile too, they are sent to proportioning station via belt.

(4) Limestone pre-blending & conveying

A circular limestone pre-blending stock pile with Æ90m rail diameter is adopted, the effective reserve of which is 47,000t. A rotary jib stacker is used for strata stacking, while a bridge scraper reclaimer is for reclaiming. The reclaimed limestone is sent to a limestone proportioning bin by belt conveyor.

(5)   Raw material proportioning station

There are four bins for limestone, clay, silica sand and iron ore in the raw material proportioning station. Four weighing feeder are located under four bins for proportioning. To prevent iron ore from blocking up, pre-feeder is considered under iron ore bin. Four materials are proportioned through the weighing feeders according to pre-set ratio. Proportioned materials are sent to the raw mill via a belt conveyor.

(6) Raw material grinding & exhaust gas treatment.

A vertical roller mill is used as the raw mill. The gas from preheater is used as the heat source for drying raw materials. Stand-by heat source is oil fuel heat generator. Grinded materials is taken into a cyclone separator and a E.P. by the heat gas flow, collected raw meal is sent on to the homogenization silo via a air slides. The gas out of the raw mill is dedusted by a EP and the clean air is emitted into the atmosphere. The gas out of the preheater will enter the conditioning tower directly and be dedusted by a E.P., then the clean air is emitted into the atmosphere when the vertical roller mill stop running.

(7)  Raw meal homogenization silos and kiln feeding system

The raw meal from the raw mill system is transported intoφ22m homo. silos via a bucket elevator and the top distribution system of raw meal. Aeration systems for blending and continuous discharging are installed on the bottom of silos. The raw meal from the blending silos will be transported to the kiln feeding system via a airslide and a bucket elevator. Before fed into the preheater via a bucket elevator, the raw meal will be weighed.

(8)   Burning system

A-φ4.7×72m dry process rotary kiln with a 5-stage cyclone preheater and a calciner as well as a clinker grate cooler will be adopted. The fuel for the burning system will be from pulverized coal preparation. The cool air is from the cooling fans. The secondary air for the kiln and the tertiary air for the calciner are from the grate cooler. The access gas from the grate cooler is dedusted by an E.P. and then emitted to the atmosphere. A water-spray device for adjusting the gas temperature is installed in the cooler.

(9)   Clinker storage & conveying

A 1-Φ45m circular silo is applied for clinker storage with effective capacity of 45,000t. The clinker out of this silo is sent to clinker bin at cement proportioning station by belt conveyor.

(10) Gypsum crushing

The lumpy gypsum delivered into the plant will be placed in the open area. It will be loaded to feed bin of gypsum crusher by loader. An apron feeder will send the gypsum uniformly into a 70t/h impact hammer crusher. The crusher is large in reduction ratio and low in energy consumption. The permissible feed size is less than 600mm and the product size is no more than 25mm. The crushed gypsum will be sent to storage by the conveyor.

(11) Cement grinding

2 f4.2´12m cement mills in closed circuits with O-Sepa high efficiency separator will be used, each with the capacity of 90t/h (at fineness of 3,200cm²/g). The mill will run 20 h/d.

The clinker and gypsum from the silos will be sent to the bins, from which they will be sent to the cement mill by constant weigh feeders. The cement out of the mill will be sent to the high efficiency separator by the elevator. The coarse particle will be returned to the mill and the fine particle carried by air to the dust collector. The fines collected will be the qualified cement, which will enter the cement silo. The dust concentration of air out of dust collector is no more than 100mg/m³.

(12) Cement storage

6 f15m cement silos will be used as the storage, each having the aerating plate, etc. for homogenization. Two out of 6 will be attached with truck loading telescopes for bulk loading. The total storage capacity is 42,000t.

(13)  Cement packing

Four cement packers, each 100t/h, can pack the daily cement product completely in 12 hours. The packing system is accurate in weighing.

The cement from under the cement silo will be delivered by the air slide to the elevator, vibrating screen, buffer bin, etc., before being fed into packer. The bagged cement can be loaded directly or stored in the finished product storage, which can hold 4,100t.

(14)   Fuel oil system

   The heavy oil will be transported to the plant via oil truck and discharged into the oil pit, and then pumped into three oil tanks D20×17m. The oil in the oil tanks will be partly vacuum heated to 60°C before it can be pumped via recirculation pump into the duplex high pressure oil pump. The duplex high pressure oil pump will send the oil over the heating device separately to the metering control system of the preheater burner and the metering control system of the kiln burner and then to the respective burners.

 (15) Compressed air station

An air compressor station will be installed, furnished the drying, oil free and water free compressed air for consumers in the production line.

(16)   Laboratory

The whole plant has one central laboratory. The central laboratory is equipped with complete equipment for physical test and chemical analysis, and instruments, tools and chemicals as well as agents. It is responsible for chemical analysis and physical test of the raw materials, fuel, half-finished products and end product.

contact details:

Alisa lee

+861396275125

sales manager