Breakfast Cereal / Corn Flakes Process Line

Introduction (application)

The corn flakes and breakfast cereal are the kind of crisp, smooth & fragrant food with a good rehydration, which is mainly made of corn flour mixing with granulated sugar. Various kinds of vitamins and mineral substances can be added through fully kneading, curing, forming, tabletting, baking and flavoring.

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Technological Process

Raw Materials→ Flour Mixing→ Conveyance→ Extrusion→ Conveyance→ Tabletting→ Conveyance→ Drying→ Screen

Equipment Configurations for Production Line

1. Flour mixer: Evenly stir corn flour alone or maize germ mixed with nutrition additives with a certain amount of water.
2. Spiral Conveyor: Convey stirred raw materials into feeding hopper of extruder.
3. Extruder: Select different GY dual-screw extruder model based on clients’ raw materials and output capacity requirement. Extrude into small spherical particles.
4. Cooling Conveyor: Cooling the small spherical particles and convey them into the feed inlet of air conveyor.
5. Air Conveyor: Convey particle into tablet press machine.
6. Tablet Press Machine: Crush spherical particle into slice, namely corn flakes.
7. Multi-Layer Drying Oven: It is available to realize automatic temperature control within 0-200℃ and automatic baking time under control cabinet. It includes a belt dryer and some in-built heating devices to carry out drying by means of electricity, vapor, diesel or gas.
8. Elevator: It is used to lift up semi-products into next equipment.
9. Vibrating Screen: Separate semi-products to prevent overlapping.
10. Hot Air Dryer: Drying the semi-products again with hot temperature and hot wind.
11. Flavoring Line: Select single-roller flavoring line or dual-roller flavoring line, based on output and product properties. They combine the functions of flavoring with seasoning and oil injection together.
12. Vibrating Distributor: Separate the products to prevent overlapping and distribute the products evenly into next equipment.

Characteristics of Production Line:

• Various models, flexible configurations, vast raw material range, many types of products and easy operation.
• Reasonable design, high automaticity and accurate control for extrusion parameters.
• The usage of high-low pressure screw extends raw materials range.
• Feeding without material returning. It is unnecessary to clean barrel and screw in case of restarting or material replacement.
• Multi-purpose machine able to achieve all types of productions required.
• Advanced frequency conversion technique is adopted to ensure more stable equipment operation and better energy conservation.
• Screw with nitrided alloy steel benefit for longer screw life.
• Food-grade stainless steel. Neatness and easy clean.

Technical Parameters:

Workers:

Normally 1-2 operators are sufficient for production.

Samples:

Packing:

Strong Fumigation-Free Wooden Case or 20'GP or 40'HQ

Delivery:

Within 30 working days for standard products. Longer delivery time is needed for special customized products.

Shipping:

Sea transportation, land transportation or air transportation according to different conditions.

1. Manufacture:

1) Keep the quality the first.

2) Make more products benefit to customers' need.

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2. Online/Sale service:

1) Supper and solid quality.

2) Fast and punctual delivery

3) Standard export package or as customers' need.

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3. Pre-sale Service:
1). Related machine technical parameter will be supplied.

2). According to customer’s factory size, factory layout can be provided.

3). According to customer’s material cost, general formulation can be prepared.
4). Special machine can be supplied according to customer’s request.
5). Professional advice about market, machines, processing, materials, packing can be supplied
6). Suggesting professional ship agent or helping book ship as customer request.

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4. After-sale service:

1)Allocation chart as the buyer’s request will be supplied.

2)  Reasonable equipment place scheme is available according to client plant’s size.

3)Provide all basic formulas; various types are optional.
4) Operation manual will be supplied after shipment.
5) One year warranty, lifetime maintenance.
6) Free quick-wear parts will be sent.
7) Local installation service is available (free restricted to Chinese market).

8)Free training.

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5. Other cooperate service:

1) Technology knowledge share.

2) Factory building advising.

3) Business expansion advising.

Company Introduction:

Jinan Guanyuan Machinery & Equipment Co., Ltd.(GY Machinery)is the professional manufacturer for advanced and high efficient extrusion food machinery.

GY has an expert team with around 15 years experiences in this extrusion machine industry. We constantly research extrusion technology and explore food process in order to benefit our clients producing better and creative food.

After years of research, GY has more than twenty production lines with different functions and capacities to meet different customer requirements:

1.Direct Puff Snack Food Process Line

2.Breakfast Cereal & Corn Flakes Process Line

3.Core-Filling Snack Food Process Line

4.Pellet Snack Food Process Line

5.3D Pellet Snack Food Process Line

    Pani Puri/ Golgappa Puri/ Golgappa fryum/ fryum

6.Cheetos/Kurkure/ (Nik) Naks/Corn Curls Process Line

7.Triangle Chips/ Doritos/Tortilla Chips Process Line

8.Fried Wheat Flour Snacks/Salad/ Crispy Chips/Bugles/Rice Crust Process Line

9.Pasta Process Line

10.Nutritional / Artificial Rice Process Line

11.Nutritional Powder/Baby Food Process Line

   Modified Starch Process Line

12.Bread Crumb Process Line

13.TVP/TSP/Soya Protein Process Line

14.Pet Food Process Line

15.Mini Burger Patty/Nuggets/Fillet/Steak Process Line

16.Mini Instant Noodle Process Line

17.Mini Biscuit Process Line

Q1.Are you a manufacturer or a trading company ?

A:We are a professional manufacturer of food making machine line.

Q2.Where is your factory located ? How can I visit there ?

A:Our factory is located in Jinan City, Shandong Province, about 2.5 hour train from Beijing.

Q3.What’s the price of your food making machine line?

A:Please contact us from the right side by trademanager, we will reply you as soon as possible.

Q4.How to support me if i don't know how to use it?
A:Free training within the warranty by tel and mail or skype. We also can dispatch our

technician to customer’s company to provide training and support if customer agree
the air ticket and hotel.

Q5.What's the pre-sale service of your company?

A:Related machines’s technical parameter will be supplied to customer.

1. According to customer’s factory size, factory layout can be provided in advance.

2. According to customer’s material cost, general formulation can be prepared well.

3. Special machine can be supplied as customer’s request.

4. Professional Advice about Market, machines, processing , materials, packing can be supplied.

5. Suggesting professional ship agent or helping book ship as customer request.

Q6. What's the after-sale service of your company?

A:

1. Allocation chart as the buyer’s request will be supplied.

2. Operation manual will be supplied after shipment.

3. One year warrantee, life time maintenance with cost price.

4. Free easy broken spare parts will be sent with container .

5. First installation can be done by engineer.

6. Training workers in customer’s factory.

Q7. If machines wearing parts need changing, what should we do?

A:We can offer the wearing parts all the time, and offer video.

Q8. What's the payment terms if we want to buy the machines?

A:L/C, 100%T/T,T/T 30% down payment, 70% balance before delivery.

Q9.How transport?

A:By sea