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price of mini hot steel rolling mill for sale
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Product Details
Condition: | New | Type: | Hot Rolling Mill | Place of Origin: | Shaanxi, China |
Brand Name: | Hangji | Model Number: | HJ-A00236 | Dimension(L*W*H): | depend on |
Weight: | depend on | Certification: | ISO;SGS | Warranty: | 1-3years |
After-sales Service Provided: | Engineers available to service machinery overseas |
Product Description
Mini hot steel rolling mill
The function of mini hot steel rolling mill
The finishing mill group is composed of top crossed 45°high-speed wire-rod finishing mills.
The finishing mill group is located in high-speed wire-rod workshop. Through 10 unit rack the continuous micro-tension rolling mill will be transported upstream Æ17 ~ Æ21mm of rolling, rolling become Æ5.5 ~ Æ16mm finished wire. The working speed of 90m/s is insured. The specification of end product is Æ5.5mm.
Structural characteristics of price of mini hot steel rolling mill
Finishing mill unit is combined with ten mills, speed increasing box, support base, arc coupling, waterproof slot, waterproof plate, the protective cover, piping and guide of finishing mill. Mill frame is composed of three Æ200mills and seven Æ150 mills, frame use top crossed 45°composition form to achieve no twisting, no contact axis, little axis and shock for equipment, besides, it decrease the center of gravity height, the stability increased as well, in the mean time, the total weigh has decrease and it is easy to maintain. Ten frames are concentrated transmission.
Roll frame is composed of roller box, bevel gearbox and spare parts of bevel gearbox.
Roller box and bevel gearbox adopt outside combinational instruction, decrease the size of bevel gearbox to decrease the weight of finishing mill, decrease the space of mills to make their structure compact. Roller box used cantilever roll loop, there is eccentric locking collar in the box to adjust roll gap. Film bearing and roll shaft are inside eccentric locking collar , taper sleeve is used to fix roll loop which is in the end of roll shaft.
Bevel gearbox is composed of box, transmission box, spiral bevel gear roll and synchronized gears. All gears are hardened grinding gear, geartooth correction is needed. The accuracy level of spiral bevel gearbox is six and round bevel gearbox is five to insure the smooth working of high speed.
Roller box and bevel gearbox are connected by bolts, a part of roller box plug into the bevel gearbox to let two synchronized gears in bevel gearbox meshed. Roller box and bevel gearbox are fixed by two locating pin, the roller box with same specification can be changed.
The axial force of the roll shaft beared by a pair of thrust ball bearings , this ball bearing mounted on the axial clearance in the absence of the resilient washer, because the very small axial clearance ball itself, therefore the roll shaft to accurately positioned in the axial direction, which ensures accurate roll rolling precision, which is to ensure the dimensional accuracy of the workpiece.
The roller shaft near the film bearing is designed in the form with taper, so the roller shaft can bear uniform load distribution even it is bend. So the lifetime of roller can be improved.
Roller loop is tungsten carbide, it is connected on the cantilever roll shaft, we use the specific hydraulic changing roll equipment to replace roll loop, it is convenient and easy.
Equipment performance
1, parameters
Material specification | Æ17~21mm |
Material temperature | >900℃ |
Produce specification | Æ5.5~16mm |
The kinds of rolling steel | Carbon steel, low alloy steel, high alloy steel, high-quality carbon structural steel |
Speed of the exit of tenth frame | 75m/s |
Equipment performance
The form of mill: Cantilever roller loop mill
The quantity of frame: ten (first~third frames are Æ200 mill,fourth~tenth frames are Æ150mill)
Design method: top crossed 45°, ten frames concentrated transmission.
Size of roll loop: Æ200 mill:(Æ210.5--Æ189.5)×Æ120.65×72mm
Æ150 mill:(Æ158.8-Æ142.9)×Æ87.76×62mm
Rolling force: Æ200 mill:152kN
Æ150mill:107.8kN
Rolling torque: Æ200 mill:2.86kNm
Æ150 mill:1.61kNm
Transmission motor: DC motor
Power: 1600kW×three or 4500 kW AC inverter motor
Rotating speed: 1000~1300 r/min
Working speed: 900~1100r/min
The speed ratio of mill group:
The number of frame | Total speed ratio |
No1 Æ200 mill | 1.01206818 |
No2 Æ200 mill | 0.80487113 |
No3 Æ200 mill | 0.66878989 |
No4 Æ150 mill | 0.40239947 |
No5 Æ150 mill | 0.32262096 |
No6 Æ150 mill | 0.25726428 |
No7 Æ150 mill | 0.20520449 |
No8 Æ150 mill | 0.16346826 |
No9 Æ150 mill | 0.13058466 |
No10 Æ150 mill | 0.10499989 |
Lubrication of the group: dilute oil concentration lubricated
System oil pressure: 0.35~0.6MPa
Consumption: 1500L/min
Oil: Mobil 525
Cleanliness: 10m
Cooling water of roll shaft
water pressure: 0.6MPa Consumption: maximum is 10´30m3/h
Hydraulic pressure system of protective cover:
Working pressure: 20MPa System flow: 35 l/min
Composition of machine: Æ200 mills(three),Æ150mills(seven), guild fittings, speed increasing box, support base, flap, waterproof slot, buffer tank, the protective cover, couplings and pipework of finishing mill.
Technical project brief introduction
-- Production line with annual capacity: According to your demand,100,000.00MT at least, automatic continuous rolling mill applied.
-- Billet size: 150*150*12000mm
-- Product specifications: Ø8-Ø32mm, 12000mm length rebar
-- Roughing rolling mill stands: Ø550 x6 short stressed rolling mill in Horizontal/vertical arrangement. 6 stands.
-- Intermediate rolling mill stands: Ø420 x6 short stressed rolling mill in Horizontal/vertical arrangement. 6 stands.
-- Finishing rolling mill stands: Ø320 x6 short stressed rolling mill in Horizontal/vertical arrangement. 6 stands. 3 of the rolling mill stands are horizontal/vertical interchangeable rolling mill stands.
-- Rolling speed: 12-18meters/second.
1. Product
Material: carbon steel, structure steel, low alloy steel
Product specification: bar/rebar/wire rod Ø 6 to Ø 32 mm
2. Raw material
The production line is supposed to use continuous casting billet with size of 150*150*12000mm The allowable tolerance for section dimension of billet should be in accordance with the regulation of YB-2011-83.
3. Process layout
Roughing mill stands Ø550 X 6 (H/V) No.1 to No.6 mill stands -- Intermediate mill stands Ø420 X 6 (H/V) No.7 to No. 12 mill stands -- Finishing mill stands Ø320 X 6 (H/V) No.13 to No.18 mill stands, all mill stands driven by DC motor and continuous rolling method applied. Rolling mill No.14, 16 and 18 are Ø320 H/V interchangeable rolling mill stands
4. Process flow
Company brief introduction
Machinery scope Supply
Our services for you :
- We customize the products according to customers’ requirements.
- If you are not sure about the exact product you want,
- we can give you some advices, according to your factory’s area, annual capacity, raw material, your finished products.
- We provide the methods of the maintenance of products.
- Engineers are available to service machinery overseas.
By work together, we can add value to your business and help to give you the advantage in your market.
Q: Are you a manufacturer or trading company?
A: Xi'an Weikeduo Electrical & Mechanical Equipment Co., Ltd. is a ISO 9001:2008certified manufacturer engaged for the last 20 Years in Manufacturing and Supply of Complete Steel Rolling Mills in the Country as well as export in Nigeria, Thailand, Indonesia, Vietnam , Myanmar and Middle East countries, and also in certain African Countries.
Q: Where is your factory located? How can I visit there?
A: Our factory is located in Xi’an City, Shaanxi Province,China.
All our clients, from home or abroad, are warmly welcome to visit us!
Q: How does your factory do regarding quality control?
A: Quality is priority.
Our enterprise owns perfect quality guarantee system and an excellent quality management team, in 2001, our factory passed the ISO9001 quality system certificate.
Weikeduo’s quality policy:
Leading technology Quality-oriented
Customers first Continuous Improvement
Q: Why choose us?
A: Xian Weikeduo Electric & Mechanical Equipments Co., Ltd is the high speed rolling mill leader, with the experienced staff team and own technique patents;
Our company has been certified by ISO9001:2008 and SGS;
Our company registered the brand name "Hangji" in 2008, since then, HangJi brand rolling mills have been exported to Nigeria, Thailand, Indonesia, Vietnam , Myanmar and so on .
We are willing to cooperate with friends in the industry all over the world !
Please tell us some details as follows, so we can suggest you the suitable machine and the layout.
- What's the raw material and it's size? (width,thickness and length )
- What's the finished product and it's size?
- What's the annual capacity of your plan?
Please let us know if here any question.
Looking forward to hearing from you.
...
Contact Us
- Xi'an Weikeduo Electrical & Mechanical Equipment Co., Ltd.
- Contact nameKevin Qian Chat Now
- Phone086-29-68983700
- AddressNo. 18, Jinggao South Rd., Jingwei New Town, Economic And Technological Development Zone
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