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deep drawing metal water pump cap

Name: deep drawing metal water pump cap
Brand: METALLI
Availability: InStock

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Supply Ability 50000 Set / Sets per Month
Port Shanghai China
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Product Details

Place of Origin:

Jiangsu, China

Brand Name:

METALLI

Model Number:

WPC1001

Product Description

Product description of water pump cover

Product Description

1. Material
No.	Material Description
1.1	Mild steel,stainless steel,aluminum alloy,galvanized steel,or custom,etc.
2. Product size and tolerance
No.	Specification				Size					Tolerance
2.1	Length/Width/Outer Diameter (mm)				≤500, or custom					±0.3
2.2	Wall Thickness (mm)				0.5 to 10, or custom					Max ±0.4
2.4	Height (mm)				≤500 or custom					Max ±1.5
2.5	Inner chamfer radius (mm)				Min 2					Max ±1
2.6	Outer chamfer radius (mm)				Min 4					Max ±1
3. Chemical composition for some typical metals
No.	Steel Number	Chemical Composition (%)
		C	Si	Mn	P	S	Fe	Cr	Ni	Mo	Ti	Cu	Others

3.1.1	ZGMn13	0.90 -1.2	0.30 -0.80	11.0 -14.0	≤ 0.035	≤ 0.03	85.0 -88.0	-	-	-	-	-	-
3.1.2	20g	≤0.2	0.15-0.3	0.5-0.9	≤0.035	≤0.035	Re	-	-	-	-	-	-
3.1.3	Q235A	0.14-0.22	0.3	0.3-0.65	0.045	0.05	Re	-	-	-	-	-	-
3.1.4	Q235B	0.14-0.20	0.3	0.3-0.7	0.045	0.045	Re	-	-	-	-	-	-
3.1.5	15CrMog	0.12-0.18	0.15-0.4	0.4-0.7	0.03	0.03	Re	0.8-1.2	0.3	0.45-0.6	-	0.3	-
3.1.6	15CrMoR	0.12-0.18	0.15-0.4	0.4-0.7	0.03	0.03	Re	0.8-1.2	0.3	0.45-0.6	-	0.3	-
3.1.7	00Cr17Ni14Mo2	0.03	1	2.0	0.035	0.03	Re	16-18	12-15	2-3	-	-	-
3.1.8	00Cr19Ni10	0.03	1	2.0	0.035	0.03	Re	18-20	8-12	-	-	-	-
3.1.9	0Cr17Ni12Mo2	0.8	1	2.0	0.035	0.03	Re	16-18	10-14	2-3	-	-	-
3.1.10	0Cr18Ni9	0.7	1	2.0	0.035	0.03	Re	17-19	8-12	-	-	-	-
3.1.11	0Cr18Ni10Ti	0.8	1	2.0	0.035	0.03	Re	17-19	9-12	-	5*C	-	-
3.1.12	0Cr18Ni12Mo2Ti	0.8	1	2.0	0.035	0.03	Re	16-19	11-14	1.8-2.5	5*C-0.7	-	-
3.1.13	1Cr18Ni9	0.15	1	2.0	0.035	0.03	Re	17-19	8-10	-	-	-	-
3.1.14	0Cr26Ni5Mo2	0.08	1	1.5	0.035	0.03	Re	23-28	3-6	1-3	-	-	-
3.1.15	00Cr18Ni5Mo3Si2	0.03	1.3-2	1.2-1.6	0.03	0.03	Re	18 -19.5	4.5-5.5	2.5-3	-	-	N:0.1
3.1.16	09MnNiDR	0.12	0.15-0.5	1.2-1.6	0.025	0.02	Re	0.25	0.3-0.8	0.08	-	-	Nb: 0.04 AIS: 0.015
3.1.17	16Mng	0.12	0.2-0.55	1.2-1.6	0.035	0.03	Re	0.3	0.3	0.1	-	0.3	-
3.1.18	16MnDR	0.12	0.15-0.5	1.2-1.6	0.03	0.025	Re	0.25	0.4	0.08	-	0.25	-
3.1.19	16MnR	0.12	0.2-0.55	1.2-1.6	0.035	0.03	Re	0.3	0.3	-	-	0.3	-
No.	AA Number	Chemical Composition (%)
		Si	Fe	Cu	Mn	Mg	Zn	Ti	Zr	Bi	Others		Al
											Each	Total
3.2.1	1060	0.25	0.35	0.05	0.03	0.03	0.05	0.03			0.03		99.6
3.2.2	1070	0.2	0.25	0.04	0.03	0.03	0.04	0.03			0.03		99.7
3.2.3	1100	0.95		0.05 -0.2	0.05			0.1			0.05	0.15	RE
3.2.4	3003	0.6	0.7	0.05 -0.2	1 -1.5	0.05	0.1				0.05	0.15	RE
3.2.5	3005	0.6	0.7	0.3	1.0 -1.5	0.2-0.6	0.25		Cr 0.1		0.05	0.15	RE
3.2.6	4004	9.0-10.5	0.8	0.25	0.1	1.0-2.0	0.2				0.05	0.15	RE
3.2.7	4045	9.0-11.0	0.8	0.3	0.05	0.05	0.1				0.05	0.15	RE
3.2.8	4047	11.0-13.0	0.8	0.3	0.15	0.05	0.2				0.05	0.15	RE
3.2.9	4104	9.0-10.5	0.8	0.25	0.1	1.0-2.0	0.2			0.05-0.2	0.05	0.15	RE
3.2.10	4343	6.8-8.2	0.8	0.25	0.1	0.05	0.2				0.05	0.15	RE
3.2.11	4343A	6.8-8.2	0.6	0.1	0.1	0.02	0.1				0.05	0.15	RE
3.2.12	6060	0.3-0.6	0.1 -0.3	0.1	0.1	0.35 -0.6	0.15	0.1	Cr 0.05		0.05	0.15	RE
3.2.13	6061	0.4-0.8	0.7	0.15 -0.4	0.15	0.8-1.2	0.25	0.15	Cr 0.04 -0.35		0.05	0.5	RE
3.2.14	6063	0.2-0.6	0.35	0.1	0.1	0.45-0.9	0.1	0.1	Cr 0.1		0.05	0.15	RE
3.2.15	6A02	0.5-1.2	0.5	0.2-0.6	0.1 -0.35	0.45 -0.9	0.2	0.15			0.05	0.15	RE
3.2.16	7072	0.7	0.1	0.1	0.1	0.1	0.8-1.3				0.05	0.15	RE
3.2.17	8011	0.5-0.9	0.6-1.0	0.1	0.2	0.05	0.1	0.08	Cr 0.05		0.05	0.15	RE
No.	Copper Number	Chemical Composition (%)
		Main Chemicals			Other Chemicals (Max)
		Cu		Zn	Fe	Pb	Ni	Al	Mn	Sn	S	As	Total
3.3.1	H59	57.0-60.0		Re	0.3	0.5	0.5	-	-	-	-	-	1
3.3.2	H62	60.5-63.5		Re	0.15	0.08	0.5	-	-	-	-	-	0.5
3.3.3	H63	62.0-65.0		Re	0.15	0.08	0.5	-	-	-	-	-	0.5
3.3.4	H65	63.5-68.0		Re	0.1	0.03	0.5	-	-	-	-	-	0.3
3.3.5	H68	67.0-70.0		Re	0.1	0.03	0.5	-	-	-	-	-	0.3
3.3.6	H70	68.5-71.5		Re	0.1	0.03	0.5	-	-	-	-	-	0.3
3.3.7	H80	79.0-81.0		Re	0.1	0.03	0.5	-	-	-	-	-	0.3
3.3.8	H85	84.0-86.0		Re	0.1	0.03	0.5	-	-	-	-	-	0.3
3.3.9	H90	88.0-91.0		Re	0.1	0.03	0.5	-	-	-	-	-	0.2
3.3.10	H96	95.0-97.0		Re	0.1	0.03	0.5	-	-	-	-	-	0.2
4. Mechanical properties for some typical metals
No.	Steel Number		Yield Strength (Mpa)		Tensile Strength (Mpa)		Elongation (%)		Hardness (HB)		Impact at 20℃ (J)		Others
4.1.1	Mn13		≥400		≥800		≥40%		≥200		≥90		-
4.1.2	20g		245		400-530		26%		-		27-29		-
4.1.3	Q235A		235		375-500		26%		-		-		-
4.1.4	Q235B		235		375-500		26%		-		27		-
4.1.5	15CrMog		295		450-590		19%		-		31		-
4.1.6	15CrMoR		295		450-590		19%		-		35		-
4.1.7	00Cr17Ni14Mo2		177		480		40%		187		-		-
4.1.8	00Cr19Ni10		177		480		40%		187		-		-
4.1.9	0Cr17Ni12Mo2		205		520		40%		187		-		-
4.1.10	0Cr18Ni9		205		520		40%		187		-		-
4.1.11	0Cr18Ni10Ti		205		520		40%		187		-		-
4.1.12	0Cr18Ni12Mo2Ti		205		530		37%		187		-		-
4.1.13	1Cr18Ni9		205		520		40%		187		-		-
4.1.14	0Cr26Ni5Mo2		390		590		18%		277		-		-
4.1.15	00Cr18Ni5Mo3Si2		390		590		20%		-		-		-
4.1.16	09MnNiDR		290		440-570		20%		-		27		-
4.1.17	16Mng		345		510-655		21%		-		27		-
4.1.18	16MnDR		315		490-620		21%		-		24		-
4.1.19	16MnR		345		510-640		21%		-		31		-
No.	Alloy number		Thick. (mm)	Temper		Yield Strength Rp0.2(Mpa). Min			Tensile Strength Rm (Mpa)			Elongation (%) A50,Min
4.2.1	3003-1		0.35-3.0	O		35			95-135			20
4.2.2	3003-1		0.40-3.0	H14		125			145-185			3
4.2.3	3003-1		1.0-3.0	H24		125			145-185			10
4.2.4	6A02		0.8-4.5	O		≤85			≤150			20
4.2.5	6060		0.8-4.5	O		≤85			≤150			20
4.2.6	6063		0.8-4.5	O		≤85			≤150			20
4.2.7	4343		0.07-3.0	O		35			95-150			8
4.2.8	4343		0.07-3.0	H14		120			140-200			0.5
4.2.9	4045		0.07-3.0	O		35			95-150			8
4.2.10	4045		0.07-3.0	H14		120			140-200			0.5
4.2.11	4104		0.07-3.0	O		35			95-150			8
4.2.12	4104		0.07-3.0	H14		120			140-200			0.5
4.2.13	4A13		0.07-3.0	O		35			95-150			8
4.2.14	4A13		0.07-3.0	H14		120			140-200			0.5
4.2.15	4047		0.07-3.0	O		35			95-150			8
4.2.16	4047		0.07-3.0	H14		120			140-200			0.5
4.2.17	3003		0.3-0.8	H14		125			145-185			2
4.2.18	3003		0.8-2.5	H14		125			145-185			4
4.2.19	3003		0.5-1.6	O		35			145-185			20
4.2.20	3003-1		0.3-1.8	O		35			95-135			20
4.2.21	3003-1		0.5-4.0	O		35			95-135			25
4.2.22	6060		0.8-4.5	O		≤85			≤150			20
4.2.23	6063		0.8-4.5	O		≤85			≤150			20
4.2.24	3005		0.8-4.5	O		40			80-120			20
4.2.25	3005		0.6-4.5	H22		110			145-195			15
4.2.26	6A02		1.0-5.0	O		≤85			≤150			20
4.3.1. Mechanical properties under room temperature for Copper:
No.	Copper Number	Elastic Modulus (Gpa)	Yield Strength (Mpa)		Tensile Strength (Mpa)		Elasticity limit (Mpa)		Fatigue strength (Mpa)	Elong. (%)	Redu. of area (%)	Impact (J/cm2)	Hard (HRB)
4.3.1.1	H59	98	-		390/500		80/-		12/18.2	44/10	62	140	-/163
4.3.1.2	H62	100	150/200		330/600		80/420		12/15.4	49/3	66	140	56/164
4.3.1.3	H63	100	110/500		300/630		70/420		-	49/4	66	140	56/140
4.3.1.4	H65	105	91/450		320/700		70/450		12/13.5	48/4	-	-	-
4.3.1.5	H68	106	90/520		320/660		70/500		12/15	55/3	70	170	-/160
4.3.1.6	H75	110	110/540		340/590		80/450		12/15	58/6	-	-	-
4.3.1.7	H80	110	120/520		320/640		80/420		10.5/15.4	52/5	70	160	53/145
4.3.1.8	H85	115	100/450		280/550		40/450		10.6/14	45/4	85	-	54/126
4.3.1.9	H90	115	120/400		260/480		40/380		8.5/12.6	45/4	80	180	53/130
4.3.1.10	H96	115	-/390		240/450		35/360		-	50/2	-	220	-
Remark:data before "/" is under annealed status, data after "/" is under hard drawn status.
4.3.2. Mechanical properties under high temperature for Copper:
No.	Copper Number	Temperature	Tensile Strength (Mpa)			Elongation (%)			Impact (J/cm2)			Hardness (HRB)
4.3.2.1	H60	100 ℃	390			57			70			56
		200 ℃	320			55			66			56
		300 ℃	210			48			40			43
		500 ℃	160			-			30			23
4.3.2.2	H80	100 ℃	310			52			160			53
		200 ℃	300			51			151			51
		300 ℃	280			42			135			48
		500 ℃	270			39			50			44
4.3.2.3	H90	100 ℃	270			48			180			53
		200 ℃	260			48			160			50
		300 ℃	260			50			150			48
		500 ℃	240			-			90			46
5. Surface finish and other properties
No.	Item			Description
5.1	Surface finish			Powder coating,glavanization coating,electrophoretic treatment,etc.
5.2	Surface roughness (Ra)			As per customer's requirements
5.3	Manufacturing Process Brief			Material preparation→Deep drawing →Reshaping→Surface treatment

Packaging & Shipping

6. Packing,Shipping and others

No.

Item

Description

6.1

Packing

To be packed in wooden crate with protection film

6.2

Marking

Each box to be legibly marked with the name of the manufacturer or supplier, the designation of material,condition,dimensions and weight

6.3

Shipping tools

Ship goods by van to departune port then by sea to desitination port

Company Information

7.Quality management and spot management

No.

Item

Description

7.1

Quality control

1. Quality assurance
a. Incoming material quality assurance; b. Process quality assurance; c. First sample quality assurance; d. Final quality assurance.
2. Process management-The right results are from the right process
a. Production process card control; b. Standard operational procedure;c.Job certification;d. Quality chart monitor.
3. Equipment and facility management
a. Periodic maintenance; b.Preventative maintenance.
4. Mold management
a. Mold life management; b.Periodic and preventative maintenance; c. Periodic inspection.

7.2

Inspection Tools

Altimeter,Vernier caliper,Micrometer,3D coordinate measuring instrument

7.3

Spot management

"5S" management (sort,set in order,shine,standard,sustainable).

FAQ

(1) What is deep drawing?

Deep drawing is a sheet metal forming process in which a sheet metal blank is radially drawn into a forming die by the mechanical action of a punch.[1] It is thus a shape transformation process with material retention. The process is considered "deep" drawing when the depth of the drawn part exceeds its diameter. This is achieved by redrawing the part through a series of dies. The flange region (sheet metal in the die shoulder area) experiences a radial drawing stress and a tangential compressive stress due to the material retention property. These compressive stresses (hoop stresses) result in flange wrinkles (wrinkles of the first order). Wrinkles can be prevented by using a blank holder, the function of which is to facilitate controlled material flow into the die radius.

(2) What are workpiece materials and power requirements?

Softer materials are much easier to deform and therefore require less force to draw. The following is a table demonstrating the draw force to percent reduction of commonly used materials.

Drawing force required for various materials and reductions [kN][9]

Material	Percent reduction
Material	39%	43%	47%	50%
Aluminium	88	101	113	126
Brass	117	134	151	168
Cold-rolled steel	127	145	163	181
Stainless steel	166	190	214	238

(3) Which materials are suitable for making tools?

Punches and dies are typically made of tool steel, however carbon steel is cheaper, but not as hard and is therefore used in less severe applications, it is also common to see cemented carbides used where high wear and abrasive resistance is present. Alloy steels are normally used for the ejector system to kick the part out and in durable and heat resistant blankholders.

(4) Which factors will have effects on deep drawn parts’ quality?

a. Material suitability;

b. The design of the tools, including shape rationality, surface treatment, dimension varation;

c. Lubrication and cooling during deep drawing process;

d. Equipment reliability;

e. Others like process design, transfer, etc. sometimes are also important.

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Nanjing Metalli Industrial Co., Limited: Contact nameedwin zuo
Chat Now; Phone0086-25-86136302; AddressNo.12,Mozhou east road,Jiangning zone Nanjing,Jiangsu

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