Toilet Soap Finishing equipment line

Specifications

Toilet Soap Finishing Line
1. with ISO9001-2000certificate
2. with CE certificate
3. complete line
4. good service

 Toilet Soap Making Machine  ZT-500

 

500kg/h Toilet Soap Making Machine :

 

Wuxi Zhongtian Toilet Soap Complete equipments Co., Ltd  specialize in producing complete set of soap machine. The capacity of 500-2000kg/h is the normal range of soap production line required in many soap manufacturing countries. We can provide any range of this according to client's requirements. It can produce the toilet soap and laundry soap. The main equipments are including mixer, roll mill, refining machine, plodder, cutting machine, stamping machine. This soap making plant occupies less land and with low consumption and need less workers to operate. We provide the service of sending technician for the guidance of installation, commissioning and training. We will surely try to provide some other related information like workshop arrangement etc. if needed to help you establish your line.

 

 

No.	Item	Model	Qty	Power Consumption
1	Operation platform		1
2	Mixer	CHJ-750	1	7.5kw
4,6	Three Roll Mill	S-260	2	2×11kw
8	Duplex Vacuum Plodder	SYJ-500	1	11+15+1.1+2.2kw
3,5,7,9	Conveyor	PSJ-400I	4	4×1.5kw
10	Stamper	XD-120	1	3kw
11	Soap die chiller	LJ-03ACL	1	5.5kw
12	Wrapping Machine	DC-320	1	4kw
13	Water Chiller	LJ-05AI	1	8kw
14	Soap Die		1

 

 

 

 

 

 

 

 

Operration Platform

 

It is specially designed for amalgamator or mixer of soap making machine.

 

The structure is made of steel frames with anti-slip checkered plates for the stairs and operation platform.

 

For the convenience of transportation, it will be made in parts then can be assembled by bolts.

 

 

 

Mixer

 

One mixing shaft with two mixing paddles, is driven by the motor through the gear box and rotating continuously to mix soap noodles, flakes are mixed with all kinds of liquid and solid ingredients inside the mixer chamber. After the mixing, products are discharged through air cylinder controlled discharging door. It can mix products well and even, dyes and ingredients fully blend into the noodles, meeting different customer requirements. All parts contact with soap adopt high quality stainless steel. One the top of it, the whole sealed stainless steel cover is installed to prevent the powder dust from discharging, as well as the safety door switch. The specially designed sigma can mix the soap noodle and any other ingredients intensively.It uses all-hard-teeth precisely-grinded motor-gear reducer. Secondary energy consumption energy-saving motors(national standards).

 

 

 

Three roll Mill

 

 

 

The Three Roll Mill is used for soap refining in soap making machine. Three rolls are horizontally placed with different rotating speeds. The refining function is achieved by pressing and squeezing force between the adjacent rolls. The main body is made of high quality stain structure, strong and solid. All gears are precisely manufactured and adopt oil bath lubrication to achieve long running life, low noise, less wearing and better reliability. Rolls are made of special alloy for super anti-wearing capability, and fitted with chilling system. Water pipe connector adopts rotating joint. Gap between rolls are adjusted easily to achieve different refining effects and production capacity needs. Secondary energy consumption energy-saving motors(national standards).

 

 

 

Duplex Vacuum Plodder

 

 

 

The duplex vacuum plodder is very important in the soap making machines.This machine has two stages, driven by independent transmission system. The first plodder is acting as a simplex refining to make soap pellets in the vacuum condition. In the final plodder, the soap is pressed and extruded out in billets through the orifice to feed the downstream cutter or stamper. All gears are precisely manufactured. The screws are made of high quality stainless steel, which have strong corrosion-resistance and are durable for long production. The front end of screw is designed with moving pore plate and fixing pore plate. It can be installed additionally by refining plate or net between them to enforce the martial refined ultimately in 0.02mm. The barrel inner body is made of high quality seamless stainless steel, without any leakage. The length and diameter rate of barrel and screw after enhancing length can reach 1:6, it extrude the material effectively and strength the compactness All other parts which are in contact with the soap are made of high quality stainless steel. Driving part adopts standard hard-teeth fine-ground gear face reducer with wear-resistance, low noise, compact structure which is quite stable and reliable. Specially designed and continuously improved water cooling system is especially suitable for the composite soap, transparent soap, and toilet soap The production capacity can be adjusted by the VFDs with the famous brand SANKEN. The special design for the reducer and the bearing box of the transmission system, avoid the problem of oil leakage from domestic similar gear box to the barrel and then pollute the soap, The screw wall is thick seamless steel tube, to ensure the long-term use and no water leakage, to avoid similar products using other materials barrel is easy to crack .The use of PLC control system, realize the whole line linkage. Secondary energy consumption energy-saving motors(national standards).

 

 

 

Conveyor (PSJ-400I)

 

The conveyor is to connect each soap making machines.The frame is made of steel square pole with good stability. The upper edge and the cover are all made of high quality stainless steel and transparent PC. The thickened belts are made of food grade PU. Brakes are installed on the supporting feet, easy to move and fix.

 

 

 

Toilet Soap StampER (XD-120)

 

 

 

The stamper is to form the soap in the soap making machines. This is horizontal type mechanical stamping, use electromagnetismspeed adjustment control, worm and gear mechanism. Steady running and high accuracy. Use Korean SBC straight guiderail, 10 million time running less wearing. With synchronous soap pushing system. One time stamping, synchronous soap pushing one time, make sure the soap will not stick on the soap mould. Stainless steel feeding and output conveyer system. Separate electric control panel. With safety pedal stop control system.

 

 

 

 

 

soap Die Chiller

 

 

 

The soap die chiller is to chill the soap die (mould) in the soap making machine line. It can refrigerate the cooling liquid rapidly, and transport the cooling liquids to the heat exchanger by the pump. This machine is mainly used on XD120 stampers. The compressor and evaporator use the famous product of France and Swiss. This machine has the advantages of high efficiency, energy saving, low vibration and reliable performance etc.

 

 

 

WATER CHILLER

 

 

 

The water chiller is to cool down the three roll mills and plodder in the soap making machine line. It can refrigerate the cooling liquid rapidly, and transport the cooling liquids to the heat exchanger by the pump. This machine is mainly used on refiners, plodders and roll mills. The compressor and evaporator use the famous product of France and Swiss. This machine has the advantages of high efficiency, energy saving, low vibration and reliable performance etc.

 

 

 

Wrapping Machine

 

 

 

The wrapping machine is to wrap the soap in the soap making machine line with following features:

 

1. Reasonable design, stable performance, PLC control system, easy operation.

2. Dual frequency converter control, the setting of the bag length do not need to adjusted by idle running to save film.

3. Man-machine interface to make parameter setting easily.

4. Fault self-diagnosis function makes it easy to display the fault.

5. High accuracy optical tracking system, digital input sealing and cutting position to make sealing and cutting more accurate.

6. Separate temperature PID control better for all kinds of wrapping material.

7. Positioning stop function, no knife sticking and waste of wrapping film.

8. Simple and reliable drive system to make maintenance easily.

9. All control to be realized by software, easy for function adjustment and technical upgrade.

 

 

                                                                                                Toielt Soap Making Machine