edible pastry butter margarine making filling processing machine production line

 Based description:

We manufacture all major equipments with advanced and dedicated CNC, computer controlled automatic machineries. We have teams of experienced technicians to assist in field installation, testing, commissioning and training for our customers. Our line and equipment are built to meet/or exceed the FDA3A and EHEDG standards. Our goal is to provide you with safe, efficient and reliable food processing line and production equipment. Our company success is built on honesty and innovation in selling low cost equipment manufactured in China and designed with advanced Western knowledge. Our turnkey line and equipment can be found globally, including Russia, Europe, Africa, South America, New Zealand, South Asia, Indonesia and other international markets.

1.Advantages

1. provides higher transmission performance

2. uniform heat transfer

3. more economic and more efficient

4. For high temperature heating and low temperature cooling

Process: Measuring---Ingredients Configuration---Filtration---Emulsification---Fast cooling---Kneading---Filling&Packaging        

2.Raw Material--- palm oil ,vegetable oil, animal oil, milk, etc.

3.Application areas:

(1) Food industry: shortening ,margarine,jam, cream, butter, butter, candles, etc.

(2) pharmaceutical industrial products: cream, syrup, lotion, antibiotics etc.

(3) Cosmetic products: cream, emulsion, perfume, etc.

(4) Chemical industrial products: chemical drugs, synthetic adhesives, etc.

(5) Dyeing industrial products: pigments, titanium oxide, etc.

(6) Printing ink: color ink, resin ink, newspaper ink, etc.

Scraped-surface Heat Exchanger   :

Our chilling unit (A unit) is similar to Votator type of equipment and share many small component. Mechanical seal and scraper blades are typical interchangeable parts. The heat transfer cylinder consists of two pipe in pipe design with inner pipe for product and outer pipe for cooling refrigerant. Each cylinder is jacketed, insulated and cladded with stainless steel for use with direct evaporative refrigerant. Each cylinder features an external surge drum with liquid level control valve, sight glass, safety valve, evaporation pressure regulating valve, electronic pressure transmitter and pressure gage.

Each rotating shaft is concentrically mounted within the cylinder and has 4 rows of floating type scraper blades in a maximum configuration. The shafts are directly driven by individual 10~22 kW geared motors. The TEFC motors drives will be suitably guarded. Each drive is normally connected with a current sensing device mounted in the control panel. The current sensing device will automatically switch off the cooling in case the drive approaches current overload. This feature also protects against freeze-up.

Refrigerant Flooded Evaporative Cooling System

The cooling system consists of a liquid refrigerant level controller (Parkers LMC liquid controller), a evaporator pressure regulating valves (Parkers refrigerant valve series), a surge drum, electronic instrumentations, hot gas by-passing if required, freeze protection, safety relieve valve and PID loop temperature control with I/P convertor for automation. The system will be designed for ammonia cooling and liquid refrigerant is supplied by customer’s power plant with adequate suction for return.

Machine/ Product Description:

This is basically Horizontal stainless steel (S.S) tube with jacket made up of metal steel (M.S). The shaft is rotate inside this tube with high revolution. In this metal tube, the ammonia is expending which give chilling effect to the stainless steel tube present inside.
The space between the shaft and tube is relatively small, the margarine emulsion is pumped down to this space. The shaft is fitted with scraper blades and the emulsion is continuously spread onto the chilled wall of inside stainless tube and scraped from it through the scraper. The scraper reduced the crystal present in the emulsion and gives foaming property to this emulsion. During this process the temperature is about 18° to 22° C and then this emulsion is transfer to next level (crystalizer).

Filling Station

Bulk box/pail filling station consists of two filling valves and two electronic weigh scales controlled by a PLC computer system.  The box/pail is placed on the scale and filled with product automatically.  Fill will stop when the target weigh is reached automatically.  A touch screen is provided to configure the target fill, gross, tare and net.

One STAINLESS STEEL ELECTRICAL CONTROL CABINET  

Comprising a free standing enclosure of stainless steel construction with a mains isolator interlocked with the panel access door. Mounted within the panel will be all contactors, relays, VFD, Siemens S7 200 PLC, 14 inch touch screen control panel together with any specific ancillary equipment necessary to service the turnkey line. The A unit  will incorporate a current sensing device to operate solenoid valves on the refrigeration control system to prevent freezing up and overloading.  Most switches and control buttons are done by touch screen on the front of the cabinet.   Cable entry will be from the bottom, unless otherwise specified.

Packing and Delivering:

Questions should be included in the inquiry

1, Do you need heating the material or cooling the material?

2, What's the range of temperature changing?

3, What's the medium?

4, What's the capacity of shortening and margarine production line you want ?