Small beverage carbonated drink filling machine and packing production line

Washing Part:

The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip. 
After the gripping, the bottle is turned upside down with 180 degree and cantred above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to an upright position again

Filling part:

Long tube filling type with 2 times filling process to make sure perfect filling level 

Liquid tank, filling valves, controlling rings, upgrading cylinder.
High speed and mass flow filling valve ensures the high filling speed and exact fluid level. Parts contacting liquid are all made of excellent stainless steel or food grade engineering plastic. 

Capping Part:

Rotative capping turret, suitable to the application of screw plastic caps on PET bottles 
The fixed part consists of the cap hopper, the cap feeder with relevant motor and the cam actuating the capping heads. 
The heads are raised and lowered by the action of a follower that is riding on a shaped cam.

Air conveyor

Air Conveyor is mainly used in the automatic filling production line of PET bottle beverage or water. It is the intermediate transportation of connecting blowing machine, unstacking machine, bottle storage conveying table and filling machine.

Conveyor system

Conveying path support on the ground by tripod, driving motor adopt frequency control, it connects with washing filling and capping 3 in 1 machine and keeps pace with it. The filled bottles are conveyed by the conveyor system. Driving system is running by a main motor that adopts gear drive mode.

Automatic carbonated filling machine production line packaging specifications

Material: SS304/316

  Bottle material

Shape

Filling volume

Filling level(mm)

Neck type

PET/Glass bottle

Square/round/flat bottle

100-2250ml

According request±1mm

As required

Adjustable specifications

Bottle size: bottle diameter≤110mm, bottle height≤340mm

If using square bottles, then bottle separating system will be added

Filling temperature

2℃-40℃

level control: float ball and pneumatic butterfly valve.

Bottle labeling type

Packing system    Min, Spec.

Palletizing system

Manual/ automatic

Hot melt roll-fed

PVC shrink label

Full label/half label

Film shrink packing

Robert packing

Carton packing

2*3 2*4 3*4

3*5 4*4 4*5 4*6 6-30bags/min

Low position

Gantry palletizer

Robot palletizer

User Ambient Conditions

Temperature: 2-40℃, Humidity: no dew

Bottle feed-in

Conveyor with screw for glass bottle

Adopt air-conveyor for PET bottle

RO System

This RO system we can make to match up with your water filling machine from capacity from 500L/Hr to 50000L/hr.

This system included sand filter, carbon filter, sodium exchanger, precision filter, Reverse Osmosis, UV, Ozone generator, Ozonized Tower, Pure water tank.

This system is made of SUS304 or SUS316 material, thickness is 2.5mm-3mm we promised.

Blowing Machine with different options

1. Semiautomatic Blowing Machine for 800BPH-2000bph from  0.2-2.5L bottle  with 2 or 4 cavities.

2.Full automatic blowing machine from 2 cavity, 4 cavity, 6 cavity, 8 cavity, 9 cavity,etc from 2500BPH to 12000BPH for 500ml bottle.

Carbonation drink mixer

Process: Water, syrup, CO2 mixing system

Carbonation mixer: 1500L/Hr, 2000L/Hr,3000L/Hr,5000L/Hr,etc. Co2 content is from 2.0-3.8

Water chiller: working with carbonation mixer, the cooling medium of water chiller going to heat plate exchanger of carbonation mixer to cooling carbonation drink to 3 degree to 8 degree

Soda water mixing system

Process: Sugar melting boiler or High level cutting tank, double filters, syrup pump, blending tank, stroage tank

Syrup melting boiler: 300L/Hr, 500L/Hr, 1000L/Hr,etc,

Blending tank: 1000L/Hr, 2000L/Hr, 3000L/Hr, etc,  

Storage tank: 1000L/Hr, 2000L/Hr, 3000L/Hr,etc.

Automatic PVC sleeve labeling machine

Capacity: 100-350bottles/min can be chosen

Label material: PVC PET OPS, etc

Bottle material: PET PE PP Glass

Bottle Diameter: 28 ~ 120mm

Bottle Height: 15~320mm

Bottle shape: round, square, ellipse, rectangular

Label length: 30~250mm(max)

Automatic PE film shrink packing machine

Flow: Feeding→ pushing bottles→ film covering and sealing→ shrinking→ cooling

Speed: 8-12packages/min

Power (rated/real): 26kw / 16kw

Max. packing size: 420*300*350mm(LxWxH)

Max. sealing size: 650mm